The AZEK Group LLC
Plant Manager
The AZEK Group LLC, Eagan, Minnesota, United States,
Plant Manager
The AZEK Company
Location: Egan, MN
Ultralox Interlocking Technologyis a business unit of The AZEK Company headquartered in Chicago, IL. Ultralox is committed to providing the highest quality products that offer long-lasting, made to order railing styles. Our beautiful and durable railings are available in both easy to install, convenient kits as well as customized railing systems that will make your projects stand out from the crowd. We are proudly made in the USA and have extensive experience and understanding of the various installation processes. Count on us for quality railing and fencing solutions to withstand the tests of time and the elements.
The AZEK Company (www.azekco.com) is a $1 Billion and growing industry-leading manufacturer of beautiful, low-maintenance, and environmentally sustainable building products, with a focus on decking and outdoor living. Consistently recognized as the market leader in innovation, quality and aesthetics, products across AZEK’s portfolio are made from up to 100% recycled material and primarily replace wood on the outside of homes, providing a long-lasting, eco-friendly and stylish solution to consumers. We are committed to accelerating the use of recycled material in the manufacturing of our innovative products, keeping millions of pounds of waste out of landfills each year and revolutionizing the industry to create a more sustainable future. In June 2020, we completed a highly successful IPO (NYSE: AZEK).
Summary of Position
:
The Director of Operations leads the safe and cost-effective operations of the Azek Company while maintaining quality and service standards that meet or exceed customer expectations. Scope of Operations covers the end-to-end supply chain including Sourcing, Receiving, Warehousing, Production, Shipping and support functions such as ES&H, Quality, Engineering, etc.
Responsibility/Duties
:
People
Cultivate a culture of employee engagement and teamwork in accordance with Company Values
Drive an environment of accountability while maintaining respect for all employees
Maintain a formal training and development program to facilitate flexibility in production and to foster career pathing
Maintain a presence on the shop floor and keep open communication with all employees to ensure a constant exchange of ideas, concerns, and information
Maintain adherence to Azek’s employee policies and procedures including consistent use of progressive discipline when required
Ensure compliance with all local, state, and federal regulations and company policies
Environment, Safety & Health
Ensure environmental protection, operational safety and the health and well-being of our employees
Ensure that ES&H training is delivered to all new employees and refresher sessions are completed at appropriate cycles
Ensure that all safety policies and procedures are followed. This includes incident reporting, investigation, root cause analysis, corrective action implementation and follow-up.
Deliver ‘Green’ improvements and cost savings with support from Azek’s Director of Energy & Sustainability
Quality
Ensure quality of components, processes and products that meet or exceed customer expectations
Drive implementation of quality standards and processes according to the Azek Quality Policy
Ensure successful implementation of corrective actions derived from audits, formal complaints, customer feedback, etc.
Materials / Inventory / Warehouse
Ensure volume purchases of raw materials or purchased products consider marketplace economics, long range forecasts and production process requirements
Oversee purchased item prices, terms of sales, traffic routes and development standard operating procedures needed to support efficient work
Direct or personally conduct vendor negotiations concerning rejected commodities, components, or supplies including disposition and adjustment of purchased items not fulfilling specifications
Work with central Azek Supply Chain to investigate potential suppliers, interview vendor company representatives, analyze competitive bids and select vendors for placement on the approved supplier list
Control and manage inventory of raw materials, purchased components and items, and supplies relating to the manufacturing process, manufactured parts and parts sales
Ensure proper inventory levels and related order points are established and maintained in consideration of procurement lead time, the most economical quantities to minimize investment and storage costs, manufacturing requirements, and customer service requirements
Direct the auditing of inventory levels, cycle counting procedures, the preparation of related reports, and the maintenance of inventory transaction records
Work with stakeholders on forecasting inventory requirements to facilitate procurement procedures, raw material and component delivery, and storage space utilization
Production / Finance / Controlling
Staff to required employee levels based upon demand forecasting and customer orders
Ensure budget adherence and improve the plant cost structure over time (fixed and variable)
Oversee production activities and drive improved efficiencies using Lean Manufacturing techniques
Minimize financial variances related to material, labor and overhead
Implement strategies to improve inventory turns and health
Ensure inventory accuracy for all raw material, WIP and finished goods
Product & Process Industrialization / Engineering
Ensure manufacturability of products within the constraints of safety, quality, quantity, delivery and cost goals
Supervise, support and control ramp-up and ramp-down projects
Ensure capable production processes and equipment with respect to standard KPIs such as routing accuracy, process performance rate, overall equipment effectiveness
Oversee the purchase of equipment, supplies and services for the plant and grounds within capital and expense guidelines
Strategy Development / Change Management
Derive the plant strategy from higher level Azek strategic targets, to ensure the expectations of the customer and company profitability
Prepare the plant and its employees to meet high annual growth targets
Build a continuous improvement culture, leveraging tools as prescribed by Azek’s Lean organization
Performance Measurements
:
Metrics include, but are not limited to:
Safety – TRIR, LTIR
Product quality levels, backorders, and number of customer complaints
Plant Productivity – OEE, Labor Efficiency, MUV, etc.
Plant related variances
Inventory - $, Days, Turns
Complete and On Time shipping performance
Cycle count metrics, Physical Inventory results
Capital and expense budget performance
Continuous Improvement metrics such as 6S audit scores
Minimum Requirements
:
Bachelor’s Degree in an Engineering, Operations Management or Supply Chain Management
Minimum of ten years’ experience across multiple aspects of Operations and Supply Chain Mgmt
Outstanding organizational skills
Outstanding verbal and written communication skills
Ability to communicate with all levels of the organization
Able to handle sensitive information with confidentiality
Demonstrates leadership, problem solving and conflict management skills (horizontal and vertical)
Demonstrates a professional, team-player attitude toward work and co-workers
Must be able to embrace/drive change
Computer literate including proficiency in ERP systems, Microsoft Office programs and Outlook
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The AZEK Company
Location: Egan, MN
Ultralox Interlocking Technologyis a business unit of The AZEK Company headquartered in Chicago, IL. Ultralox is committed to providing the highest quality products that offer long-lasting, made to order railing styles. Our beautiful and durable railings are available in both easy to install, convenient kits as well as customized railing systems that will make your projects stand out from the crowd. We are proudly made in the USA and have extensive experience and understanding of the various installation processes. Count on us for quality railing and fencing solutions to withstand the tests of time and the elements.
The AZEK Company (www.azekco.com) is a $1 Billion and growing industry-leading manufacturer of beautiful, low-maintenance, and environmentally sustainable building products, with a focus on decking and outdoor living. Consistently recognized as the market leader in innovation, quality and aesthetics, products across AZEK’s portfolio are made from up to 100% recycled material and primarily replace wood on the outside of homes, providing a long-lasting, eco-friendly and stylish solution to consumers. We are committed to accelerating the use of recycled material in the manufacturing of our innovative products, keeping millions of pounds of waste out of landfills each year and revolutionizing the industry to create a more sustainable future. In June 2020, we completed a highly successful IPO (NYSE: AZEK).
Summary of Position
:
The Director of Operations leads the safe and cost-effective operations of the Azek Company while maintaining quality and service standards that meet or exceed customer expectations. Scope of Operations covers the end-to-end supply chain including Sourcing, Receiving, Warehousing, Production, Shipping and support functions such as ES&H, Quality, Engineering, etc.
Responsibility/Duties
:
People
Cultivate a culture of employee engagement and teamwork in accordance with Company Values
Drive an environment of accountability while maintaining respect for all employees
Maintain a formal training and development program to facilitate flexibility in production and to foster career pathing
Maintain a presence on the shop floor and keep open communication with all employees to ensure a constant exchange of ideas, concerns, and information
Maintain adherence to Azek’s employee policies and procedures including consistent use of progressive discipline when required
Ensure compliance with all local, state, and federal regulations and company policies
Environment, Safety & Health
Ensure environmental protection, operational safety and the health and well-being of our employees
Ensure that ES&H training is delivered to all new employees and refresher sessions are completed at appropriate cycles
Ensure that all safety policies and procedures are followed. This includes incident reporting, investigation, root cause analysis, corrective action implementation and follow-up.
Deliver ‘Green’ improvements and cost savings with support from Azek’s Director of Energy & Sustainability
Quality
Ensure quality of components, processes and products that meet or exceed customer expectations
Drive implementation of quality standards and processes according to the Azek Quality Policy
Ensure successful implementation of corrective actions derived from audits, formal complaints, customer feedback, etc.
Materials / Inventory / Warehouse
Ensure volume purchases of raw materials or purchased products consider marketplace economics, long range forecasts and production process requirements
Oversee purchased item prices, terms of sales, traffic routes and development standard operating procedures needed to support efficient work
Direct or personally conduct vendor negotiations concerning rejected commodities, components, or supplies including disposition and adjustment of purchased items not fulfilling specifications
Work with central Azek Supply Chain to investigate potential suppliers, interview vendor company representatives, analyze competitive bids and select vendors for placement on the approved supplier list
Control and manage inventory of raw materials, purchased components and items, and supplies relating to the manufacturing process, manufactured parts and parts sales
Ensure proper inventory levels and related order points are established and maintained in consideration of procurement lead time, the most economical quantities to minimize investment and storage costs, manufacturing requirements, and customer service requirements
Direct the auditing of inventory levels, cycle counting procedures, the preparation of related reports, and the maintenance of inventory transaction records
Work with stakeholders on forecasting inventory requirements to facilitate procurement procedures, raw material and component delivery, and storage space utilization
Production / Finance / Controlling
Staff to required employee levels based upon demand forecasting and customer orders
Ensure budget adherence and improve the plant cost structure over time (fixed and variable)
Oversee production activities and drive improved efficiencies using Lean Manufacturing techniques
Minimize financial variances related to material, labor and overhead
Implement strategies to improve inventory turns and health
Ensure inventory accuracy for all raw material, WIP and finished goods
Product & Process Industrialization / Engineering
Ensure manufacturability of products within the constraints of safety, quality, quantity, delivery and cost goals
Supervise, support and control ramp-up and ramp-down projects
Ensure capable production processes and equipment with respect to standard KPIs such as routing accuracy, process performance rate, overall equipment effectiveness
Oversee the purchase of equipment, supplies and services for the plant and grounds within capital and expense guidelines
Strategy Development / Change Management
Derive the plant strategy from higher level Azek strategic targets, to ensure the expectations of the customer and company profitability
Prepare the plant and its employees to meet high annual growth targets
Build a continuous improvement culture, leveraging tools as prescribed by Azek’s Lean organization
Performance Measurements
:
Metrics include, but are not limited to:
Safety – TRIR, LTIR
Product quality levels, backorders, and number of customer complaints
Plant Productivity – OEE, Labor Efficiency, MUV, etc.
Plant related variances
Inventory - $, Days, Turns
Complete and On Time shipping performance
Cycle count metrics, Physical Inventory results
Capital and expense budget performance
Continuous Improvement metrics such as 6S audit scores
Minimum Requirements
:
Bachelor’s Degree in an Engineering, Operations Management or Supply Chain Management
Minimum of ten years’ experience across multiple aspects of Operations and Supply Chain Mgmt
Outstanding organizational skills
Outstanding verbal and written communication skills
Ability to communicate with all levels of the organization
Able to handle sensitive information with confidentiality
Demonstrates leadership, problem solving and conflict management skills (horizontal and vertical)
Demonstrates a professional, team-player attitude toward work and co-workers
Must be able to embrace/drive change
Computer literate including proficiency in ERP systems, Microsoft Office programs and Outlook
#J-18808-Ljbffr