Manufacturing Engineer Job at Ascend Performance Materials in Alvin

POSITION OVERVIEWAscend Performance Materials is the premium provider of high-quality chemicals, fibers and plastics. With world scale integrated manufacturing facilities, we are able to develop new products from our core technologies and provide flexibility to respond to the expanding needs of customers. Ascend has global sales and distribution facilities across the globe and manufacturing facilities located in the United States, Europe and China. As a privately held company, our people do big things and make big decisions, often much earlier in their careers than at larger companies. Ascend Performance Materials offers team members the opportunity to contribute in big, meaningful ways-all within a stable and growing business.The primary purpose of the Operations Manufacturing Engineer is to provide engineering support to operate the unit safely, reliably, and to optimize the process by driving operational entitlement through the use of advanced optimization methods and identification of ideas to drive step-change technology improvements. The Operations Manufacturing Engineer is responsible for unit operating performance to include production, raw material usage, energy usage, quality, daily performance tracking, troubleshooting and will drive execution of A2E projects.TARGETED OUTCOMESDrive unit performance to operational entitlement with respect to yields, usages, reliability, and qualityAchieve annual operating productivity targets by maintaining a unit performance tracking programMaintain accurate accounting of all unit production losses and drive actions to correctAchieve measurable improvements in unit performance aligned to business financial objectives to include raw material usage, energy usage, reliability, capacity, and qualityDevelop and maintain dynamic operational entitlement models in order to understand best performance for any given set of conditions (production demand, catalyst age, etc.)Successfully operationalize technology projectsKEY RESPONSIBILITIES Monitor unit performance on a weekly and monthly basis by tracking key process indicators (KPI's) and key operating parameters (KOP's); setting targets for short interval controls (SIC's)Actively support the site and area safety programs via participation (or leadership) in PHA, LOPA, MOC, incident investigations, resolution of action items, and other activities to ensure safe operation and regulatory compliance. Facilitate MOCs originating from unit needsUpdate and maintain unit process safety informationTroubleshoot and optimize of the process to address gaps identified through performance monitoringWork with reliability to provide technical support for RCA'sAssist in delivering technical training to operatorsOwn the Consequences of Deviation proceduresExecute annual WIG productivity plansParticipate on HCN teamEvaluate performance using the A2E (DMAIC) process and statistical tools to make process improvementsUse entitlement models to challenge and improve unit performanceDevelop unit production expertise, continuously building a body of technical knowledge around unit operations and processesDeliver tools and processes to enhance performance tracking and drive improvementsAssist with production planning, tracking, and closingDevelop high-level project scopes (option and benefit analysis) for unit related improvement projectsRepresent the unit for all technology (R&D) projectsFacilitate idea management and vetting for unit improvement ideas - Generate innovative ideas for process improvements and work with Technology, Process Engineering, and Project Engineering to screen such ideas.Interface with specialists to:Optimize the current process using operational entitlement modelsImplement new technology projectsImplement advanced performance tracking toolsInterface with process engineering to:Initiate projects to improve the processEscalate technical issues which require advanced modellingAccounting and categorization of daily production lossesTEAMReports to: Unit Operations ManagerTeam Members: Unit StaffREQUIRED EXPERIENCEBS in Engineering preferably Chemical3-5 years of chemical industry experienceProcess optimization backgroundExperience troubleshooting in a plant environmentDESIRED CERTIFICATIONSix Sigma (Green or Black Belt) trained, certification preferredREQUIRED SKILLSSystems - ASPEN products, heat transfer, hydraulics, etc.Knowledge of Process Safety Management is essentialStrong technical and analytical skills with the ability to innovate and solve complex problemsExcellent interpersonal skills with the ability to work with cross-functional teamsStrong communication skills, both oral and writtenAbility to provide off-hours plant support is essentialAbility to perform in a highly dynamic work environmentDemonstrated ability to manage multiple initiatives and manage projects from beginning to successful completionAt Ascend Performance Materials, we value transparency and fairness in our hiring process. We do not accept unsolicited resumes from third-party recruiters, search firms, or staffing agencies. Any resumes received from such entities will be considered the property of Ascend Performance Materials, and we will not be obligated to pay any fees for such submissions. Our Talent Acquisition Team actively engages with preferred recruitment partners who have established agreements with us. We encourage all interested candidates to apply directly through our official channels to be considered for any open positions.Skills Summary:About Us:Ascend Performance Materials is the premium provider of high quality chemicals, fibers and plastics. With world scale integrated manufacturing facilities we are able to develop new products from our core technologies, and provide flexibility to respond to the expanding needs of customers. Ascend has global sales and distribution facilities across the globe and six manufacturing facilities globally. As a privately-held company, our people do big things and make big decisions, often much earlier in their careers than at larger companies. Ascend Performance Materials offers team members the opportunity to contribute in big, meaningful ways-all within a stable and growing business.Why work at Ascend?Our vision is to be the recognized leader in the nylon 6,6 value chain, creating new possibilities with PA66 for everyone, everywhere, every day. We achieve that through living our Ascend values.We care. We operate safely with high integrity for our employees, our customers and our communities. Our people are our greatest assets, and our Total Rewards Program extends beyond traditional benefits to include access to on-site medical clinics at our U.S. facilities, a global wellness rewards program and Performance Matters, an employee-driven recognition plan. Our Commitment to Zero demonstrates our belief that is it possible to operate with zero personal injuries, zero process safety incidents and zero environmental releases. And the Ascend Cares Foundation, led by Ascend employees, supports Ascend families in times of need, provides inspiring opportunities for community engagement and facilitates community leadership.Customer-focused. We exist for our customers; they drive our actions. Their success is our success. Our plastics and chemicals are building blocks that help make everyday essentials safer and more sustainable, and we constantly strive to develop new and innovative products to meet the future needs of our customers. And that customer focus doesn't only apply to the marketplace - it also applies to how we treat our colleagues and our fellow community members.Better every day. We invest in our people and our processes to improve every day. A2E, our continuous improvement program, guides the way we do business. And this way of problem solving applies not only to our manufacturing practices but also to our commitment to developing our people. You'll see it during your career at Ascend in our leadership development, skills training and mentoring programsAgile. We think broadly and lead proactively in a constantly evolving organization and industry. Agility doesn't mean simply working quickly - it means critical thinking, creative problem solving and novel approaches to everyday challenges.One Ascend. All together, with a common set of goals and an eye toward the future. We don't accept silos. We look for ways to share across departments, sites and geography. This means you won't be boxed into a single role at Ascend - you could get the chance to work with teams across the globe to improve the way we serve our people, our customers and our communities.All qualified applicants will receive consideration for employment without regard to race, color, sex, national origin, age, religion, disability, sexual orientation, gender identity, protected veteran status, citizenship, genetic information or other protected status under federal, state or local laws.