Tesla

Tesla is hiring: Sr. Manufacturing Engineer, Body in Fremont

Tesla, Fremont, CA, United States

In addition to developing manufacturing equipment and processes, Manufacturing Engineers work with cross-functional teams throughout the entire product lifecycle. This role requires a hands-on Engineer to work closely with Design Engineering, Quality, Production, Maintenance and External Vendors to take vehicle design changes and new vehicle designs from initial concept through prototype development and into full production.

Responsibilities

Collaborate closely with Design Engineering to drive Design for Manufacturability in future programs early in the design phase
Develop process designs that form the basis of high-volume production lines and support Tesla's industry-leading dimensional quality of the vehicles produced
Take direct responsibility for achieving dimensional quality targets and lead all activities towards this objective including the development of GD&T strategies, quality control plans and dimensional improvement plans
Drive tooling design and development in accordance with the process plan and GD&T strategy, working closely with Tesla's partner vendors to buy-off and deliver the final product
Participate in the development and review of early project planning documents such as project timelines, Requests for Quotations, FMEA's and Safety Risk Assessments
Lead the development and introduction of processes and equipment associated with early prototype builds and highlighting key process and equipment improvement opportunities throughout the prototype builds themselves
Arrange and participate in line design reviews of robot and tooling simulations, cycle time plans, and general line layout, driving optimization towards fundamental engineering limits
Lead the installation, commissioning, and ramp of high-volume production lines, ensuring close collaboration with Tesla's partner vendors to deliver the line in the shortest possible timing and within project budgets
Collaborate with cross-functional teams to improve safety, quality, and efficiency metrics during the ramp of production
Collect and prepare the final documentation handover package to ensure the long-term sustainability and optimization of new production lines

Requirements

Bachelor's Degree in Mechanical, Manufacturing, or Electrical Engineering, or equivalent experience with evidence of exceptional ability
Ability to work independently while being a strong collaborator, with attention to detail, organization, and hands-on decision-making skills
Capable of working well under pressure, managing competing demands, tight deadlines, and maintaining a positive, accountable attitude
Flexibility and adaptability to rapidly changing priorities, assignments, and information, while staying engaged and proactive
Results-driven, data-oriented, and able to effect change based on analysis and findings
Proficient in Design for Manufacturability, structured problem-solving methodologies (DMAIC, 8D), and process validation
Experience with 3D CAD software (AUTOCAD, CATIA, SOLIDWORKS) for reviewing and modifying models, jigs, fixtures, and coordinating equipment installations
Hands-on experience with PLC programming, troubleshooting, configuration, and robot programming (including backup and restoration)
Skilled in creating reports and database tools for presentations to executive leadership within the organization
Strong understanding of BOMs, assembly methods, design reviews, manufacturability, and cost-reduction methodologies

Compensation and Benefits
Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
LGBTQ+ care concierge services
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D, short-term and long-term disability insurance
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program