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Palziv North America Inc

Palziv North America Inc is hiring: Production Planner - Foam Manufacturing Faci

Palziv North America Inc, Louisburg, NC, United States


Job Description

Job Description

Are you a detail-oriented planner with experience in manufacturing? We are seeking a Production Planner to join our team at Palziv North America, a leading foam manufacturing facility. In this role, you will develop and manage production schedules, optimize resource utilization, and ensure on-time delivery of high-quality products. Your expertise will help streamline operations, minimize downtime, and support our commitment to customer satisfaction.


Why Join Us?

We offer a competitive salary and comprehensive benefits package, including:

  • Health & Wellness: Medical, dental, and vision insurance.
  • Financial Security: 401(k) plan with company match and life insurance.
  • Work-Life Balance: Paid time off, including vacation and holidays.
  • Professional Growth: Opportunities for training, certifications, and career advancement.
  • Employee Perks: Wellness programs and team-building events.

Key Responsibilities:

Production Planning & Scheduling:

  • Create and maintain daily, weekly, and monthly production schedules for foam extrusion, lamination, conversion, and other processes.
  • Align production schedules with customer orders, shipping deadlines, and inventory requirements.
  • Adjust plans to account for equipment downtime, raw material availability, and other contingencies.

Inventory & Material Coordination:

  • Monitor raw materials like polyethylene resins and cross-linking agents to ensure consistent supply.
  • Coordinate with the Purchasing team to maintain adequate stock levels for foam production.
  • Manage finished goods inventory to balance customer needs with warehouse capacity.

Collaboration Across Departments:

  • Work closely with Production, Quality, Maintenance, and Sales teams to align on priorities and address issues.
  • Communicate changes to schedules and production priorities effectively across all levels.
  • Support efforts to minimize lead times and meet customer delivery expectations.

Data Management & Analysis:

  • Maintain accurate records of production schedules, work orders, and output data.
  • Analyze production data to identify inefficiencies, capacity constraints, or bottlenecks.
  • Generate reports to track key metrics like on-time delivery, throughput, and waste rates.

Process Improvement:

  • Identify and implement process improvements to optimize production efficiency.
  • Recommend changes in production flow, staffing, or equipment usage to enhance performance.
  • Support lean manufacturing and continuous improvement initiatives specific to foam production.

Problem Resolution:

  • Quickly address and resolve scheduling conflicts, material shortages, or quality issues.
  • Provide alternative solutions to minimize production disruptions and maintain delivery timelines.

Qualifications:

Education:

  • Bachelor’s degree in supply chain management, industrial engineering, manufacturing management, or a related field.
  • Equivalent experience in production planning may be considered.

Experience:

  • 3-5 years of production planning experience, preferably in a foam manufacturing or similar industry.
  • Familiarity with processes like extrusion, lamination, and foam conversion is highly desirable.

Skills & Competencies:

  • Proficiency in production planning software (e.g., MRP/ERP systems).
  • Strong understanding of lean manufacturing principles.
  • Excellent organizational, analytical, and problem-solving skills.
  • Strong communication skills to interact with all levels of the organization.
  • Proficient in Microsoft Office, especially Excel.

Preferred Qualifications:

  • Experience in cross-linked foam manufacturing.
  • APICS CPIM or CSCP certification.
  • Knowledge of ISO 9001:2015 quality management systems.

Key Performance Indicators (KPIs):
  • On-time delivery performance.
  • Schedule adherence rates.
  • Inventory turnover and accuracy.
  • Waste reduction metrics (e.g., scrap percentage).
  • Downtime due to scheduling or material shortages.

Work Environment:
  • Primarily office-based with regular interaction on the production floor.
  • Exposure to a manufacturing environment with noise, temperature variations, and equipment.
  • Occasional lifting of materials (up to 25 lbs) and walking/standing for extended periods.