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Optimal Inc.

PLC Manufacturing Engineer Job at Optimal Inc. in Dearborn

Optimal Inc., Dearborn, MI, US, 48124


Job Description

Job Description

Fully Onsite. 70% Travel to Both local and out of state*

Position Description:

Constraint Management, Factory Information System and IIOT Monitoring Implementation, Act as liaison with Controls group to coordinate all controls and FIS updates

  • Coordinate and manage updates to FIS extended properties for New Model Programs
  • Ensure FIS is aligned with each plant's simulation model.
  • Global FIS planning & costing support and coaching for other regions
  • Review and approve ACRs for FIS Applications
  • Review and approve all FIS pilots (reports, versions, etc.)
  • Lead quarterly FIS reviews with N.A. Plant ME Managers and FIS Administrators to share Specification changes, FIS Strategies, and collect plant feedback
  • Contribute and support the L2, L3, & FIS Strategy & Governance Meetings to provide assessment, needs, and wants for Final Assembly Engineering
  • Experience in PLC Programming & Troubleshooting

Skills Required:

  • Support all Executive Constraint Management Meetings
  • Director of Manufacturing (DOM) Constraint Management Reviews
  • POP Committee
  • Roll-out new versions to DOMs and Plant Personnel
  • Assist plants with developing & interpreting Executive Throughput Packages
  • Review plant Executive Throughput Packages during bi-weekly FAE Constraint Review
  • 404 Throughput Status
  • Constraint #1 Action Matrix
  • Constraint #2 Action Matrix o Any Significant FAE Issues/Losses
  • Develop and maintain the Executive Throughput Package Pro Forma, including all Single Point Lessons and attachments
  • Maintain & update Productivity Operating Process / Constraint Management web-based training for FAE.
  • Maintain Productivity Operating Process SharePoint website for Final Assembly documentation.
  • Experience in PLC Programming & Troubleshooting

Factory Information System

  • Evaluate program assumptions and provide FIS cost estimates for new model program cost studies based on latest FIS Specification and Lessons Learned.
  • New Process Control Board Requirements
  • Process Control Boards at end of Useful Life
  • New Tooling Assets
  • New Conveyor Assets
  • Rebalance Configurations (assets & PCBs)
  • Asset Revalidation o Provide IT with initial estimate of drop counts, asset counts, & server counts
  • Develop initial SOW for FIS Integrators & FIS Launch Managers with a complete list of assets (tooling & conveyor) and Process Control Boards
  • Maintain and improve Global FIS Specification o Provide FAE input and signoff of all FIS specification revisions
  • Maintain and publish specifications for Final Assembly Process Control Boards
  • Review with Global Regional leads
  • Review and Incorporate Lessons Learned into Specification
  • Interface with IT on updates to IT FIS Standards, including PCBs

Experience Required:

  • 3 years of experience in Constraint Management and Factory Information Systems.

Education Required:

  • Bachelor of Science in Engineering, Computer Science.