Molding Technician 3rd Shift Job at Nelson Miller Group in Mount Laurel

Description:

General Description

If you have Machine Set-up, Mold Hanging, and/or Automotive experience you may be a great fit for this role.

The Mold Technician sets up and adjusts injection molding machines used to mold plastic materials in accordance with documented procedures and processes. Correctly and efficiently hang molds in the injection mold machines. Starts, qualifies, troubleshoots and evaluate process parameters of molded parts based on knowledge of machines, materials, blueprints and customer quality criteria. Monitors, evaluates and advises adjustments of Work Order Instructions in accordance with customer requirements. Reports to Shift Supervisor. Regularly reports findings and successes to Production Manager.

Duties and Responsibilities

· Follows companywide safety policies and procedures

· Reads specifications to determine machine setup and prescribed temperature and time settings. Positions, aligns, and secures assembled mold or mold components, and machine accessories, onto machine platens, using forklift, hoist, power tools, clamps, bolts, washers and hand tools.

· Performs IQMS actions directly related to production set ups.

· Maintains process sheets and delivers / returns documents to proper locations.

· Attaches connecting lines, such as air, oil, or water to mold, and adjusts controls to regulate mold temperature.

· Sets auxiliary equipment required for production of work order. This may include cleaning outgoing equipment to make it production ready for the next job.

· Sets machine control, regulating molding temperature, volume of plastic, molding pressure and time, according to knowledge of plastics and molding procedures.

· Starts machine to produce first piece samples. In conjunction with Quality, visually inspects first piece samples for surface and dimensional defects, using microscope, micrometer, and gauges, and adjusts machine setup to eliminate defects.

· Submits first piece samples, representative of production, to Quality for approval and takes necessary action based on Quality feedback.

· Reports unresolved process issues to supervisor.

· May repair and maintain machines and auxiliary equipment, using hand and power tools as directed by the Maintenance Manager.

· Perform duties of the Lead Operator, and Production Technician when required by supervisor.

· Reads specifications to determine machine setup and prescribed temperature and time settings. Evaluates settings based on material data sheets and process guides.

· Sets machine controls, monitors and confirms molding temperature, volume of plastic, molding pressure and time in accordance to knowledge of plastics and molding procedures.

· Starts and troubleshoots machine processes to produce sample product. Visually inspects sample product for surface and inspects for dimensional defects, using microscope, micrometer, and gauges, and adjusts machine setup to eliminate defects.

· Qualifies new and transfer tools as required using varying techniques which may include Scientific Molding principles and Tooling / Part Validation protocols.

· Generates, maintains and confirms Set-up sheet information as well as digitally stored process parameters.

· Performs multi-insert mold changeovers as needed.

· Works with the Tooling Dept. as needed for mold maintenance and evaluation.

· May repair and maintain machines and auxiliary equipment, using hand and power tools.

· Perform duties of the Set-up Mechanic and/or Material Handler when required by supervisor.

· All other duties as assigned.

Qualification Requirements

General: To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Education: High school diploma or general education degree (GED); and a minimum of one year molding or manufacturing experience and or training; or equivalent combination of education and experience.

Language Skills: Ability to read and interpret documents such as safety rules, operating and maintenance instructions, and procedure manuals. Ability to write routine reports and correspondence. Ability to speak effectively before groups of customers or employees of the organization.

Mathematical Skills: Ability to calculate figures and amounts such as discounts, interest, proportions, percentages, area, circumference, and volume. Ability to apply concepts of basic algebra and geometry.

Reasoning Ability: Ability to solve practical problems and deal with a variety of concrete variables in situations where only limited standardization exists. Ability to interpret a variety of instructions furnished in written, oral, diagram, or schedule form.

Other Skills and Abilities: Must be able to use measuring devices such as rules, calipers, weight scales and machine instrumentation. Forklift certification required.

Physical Demands

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. While performing the duties of this job, the employee is regularly required to talk or hear. The employee frequently is required to stand, walk; and use hands to finger, handle, or feel object, tools, or controls. The employee is occasionally required to sit; reach with hands and arms; climb or balance; stoop, kneel, crouch, or crawl; and smell. The employee must regularly lift or move up to 10 lbs., frequently lift or move up to 25 lbs., and occasionally lift or move up to 100 lbs. Specific vision abilities required by this job include close vision, distance vision, color vision, peripheral vision, depth perception, and the ability to adjust focus.

This position is Monday through Friday 11:55 pm- 8:05 am

Requirements: