Manufacturing Process Engineer

Job Description

The Manufacturing Process Engineer for Large Assembly will focus on optimizing and improving the manufacturing processes for large-scale assemblies. The role requires designing efficient workflows, troubleshooting production issues, implementing continuous improvement initiatives, and ensuring the delivery of high-quality products. The candidate will work closely with cross-functional teams, including design, production, and quality, to achieve manufacturing goals.

Key Responsibilities

• Develop and optimize manufacturing processes for large assembly production. Including Work center Flow Cell Layout & Design.
• Create and update work instructions, process flows, and standard operating procedures (SOPs).
• Interact, provide insight and influence at all levels from shop floor associates to business leaders, in leading and encouraging best shop practices.
• Troubleshoot and resolve manufacturing issues related to large-scale assembly processes providing root cause analysis and corrective actions.
• Collaborate with the production team to ensure smooth operations and meet production targets.
• Ensure processes comply with quality standards and industry regulations.
• Lead root cause analysis for defects and implement corrective actions.
• Drive lean manufacturing initiatives and implement Six Sigma methodologies to reduce waste and increase efficiency.
• Identify and execute cost-saving opportunities without compromising quality.
• Specify, procure, and maintain equipment and tooling needed for large assembly processes.
• Ensure all equipment meets safety and operational standards.
• Collect and analyze production data to identify trends and improvement opportunities.
• Report on key performance indicators (KPIs) and propose action plans.
• Work with design teams to ensure manufacturability of new products (DFM).
• Liaise with supply chain teams to ensure timely material availability.
• Lead/guide/mentor entry level Manufacturing Process Engineers

Qualifications

Education & Experience:

• Bachelor’s degree in Mechanical, Manufacturing, Industrial Engineering, or a related field and 3-6 years of related experience
• 7-10 years of experience in manufacturing engineering in lieu of a bachelor’s degree, preferably in large-scale assembly.
• Experience with hydraulic assemblies desired.
• Knowledge of Fabrication, CNC and Welding a plus

Skills & Competencies:

• Strong understanding of assembly processes, tools, and techniques.
• Proficiency in CAD software (Solid Edge/Solid Works preferred)
• Familiarity with ERP/MRP systems, (LN preferred).
• Knowledge of lean manufacturing principles and Six Sigma methodologies.
• Excellent problem-solving and analytical skills.
• Strong communication and interpersonal skills for working in a team-oriented environment.

Certifications (Preferred):

• Lean Six Sigma Green/Black Belt certification.
• Certified Manufacturing Engineer (CMfgE).

Physical Requirements:

• Ability to work in a manufacturing environment, including standing for extended periods and occasionally lifting up to 40 pounds.
• Willingness to wear required personal protective equipment (PPE).