Plant Operations Manager
Lewisville, TX
About Steel Tech USA
Steel Tech uses multiple hi-tech advanced engineering software to design and engineer cold-formed steel structures. Our revolutionary, highly-automated robotic system is used to manufacture customized light gauge steel studs, which are then pre-fabricated into load-bearing framing panels, trusses and wall partitions for onsite assembly.
About the Role
We are seeking a strong Plant Operations Manager who is responsible for planning, directing, and coordinating all plant operations, including production, maintenance, quality control, and shipping. This role ensures that production and financial goals are met while maintaining high safety standards and cost efficiency. Additionally, this individual will work cross-functionally with the management team to evaluate business strategies and develop and implement initiatives to achieve key objectives.
With the company poised for accelerated growth, the Plant Manager will work to develop personnel and their leadership skills for key positions through delegation of responsibilities, motivation, and training.
Essential Skills & Experience
· Bachelor’s degree in manufacturing, management or engineering preferred
· Management experience 5+ years, manufacturing experience, safety and quality practices
· Experience in cold-formed manufacturing (roll forming and assembly) preferred
· Prior experience with Six Sigma and Lean principles preferred
· Excellent communication skills, verbal and written
· Effective budget management skills
· Demonstrated effectiveness of developing and managing teams.
· Ability to successfully manage multiple tasks with multiple priorities
· Demonstrated computer skills in Microsoft Office suite: Word, Excel and Power Point
· Proficiency in ERP production management software and data analysis (Microsoft Dynamics Manufacturing Module preferred)
· Bilingual English/Spanish preferred.
Responsibilities
· Operations/Personnel Management
· Oversee daily plant activities to ensure efficient and timely production.
· Develop and implement production schedules and workflows.
· Coordinate with department heads to optimize processes and improve productivity.
· Supervise and lead plant staff, including production supervisors and maintenance personnel.
· Provide training and development opportunities to enhance team performance.
· Hire, train and supervise production employees, such as assemblers, logistics, quality, manufacturing supervisors, and fabrication supervisors.
· Conduct performance evaluations and manage employee relations.
· Ensure adherence to safety protocols and compliance with environmental and regulatory requirements.
· Conduct safety audits and implement corrective actions as needed.
· Promote a culture of safety and continuous improvement.
· Monitor production quality and enforce quality standards.
· Implement quality assurance practices to minimize defects and waste.
· Develop and manage the plant budget, including labor, materials, and maintenance costs.
· Implement cost-saving initiatives without compromising quality or safety.
· Maintenance and Equipment:
• Ensure machinery and equipment are properly maintained and function efficiently.
• Schedule and oversee maintenance activities to minimize downtime.
· Prepare reports on production performance, safety, and operational efficiency.
· Maintain accurate records for compliance and auditing purposes.
· Negotiate with suppliers and vendors to achieve cost-effective solutions.
· Allocate resources, such as equipment and personnel, to maintain production standards.
· Collaborate with quality control teams to ensure finished goods meet quality standards.
· Make decisions related to production, such as staffing and scheduling decisions.
· Prepare production reports for senior management.
This is a position with growth potential and reports to Vice President of Operations. Base salary plus bonus and excellent benefits program.