Senior Quality Engineer
About the Company
Our client is a leading manufacturer known for producing high-performance, energy-efficient products that support essential industries such as health, safety, and infrastructure. With a strong commitment to American manufacturing, they continue to invest in innovation and sustainability, earning industry accolades, including multiple Energy Star Partner of the Year awards. Operating across multiple U.S. locations, they prioritize quality, customer satisfaction, and continuous improvement in all aspects of their business.
About the Role
Our client is seeking a Senior Quality Engineer to join their team in Middleville, MI. This role will be responsible for improving quality systems, reducing defects, and standardizing processes within manufacturing operations. The ideal candidate will lead PFMEA, Control Plan development, and structured problem-solving initiatives while supporting new product and process development. This is an opportunity to drive continuous improvement, implement best practices, and ensure compliance with quality standards across both manufacturing and supplier processes.
Projects You'll Work On
- Develop and implement standardized quality tools such as CTQ Metrics, Quality Alerts, SPC, LPAs, and Control Charting to ensure process consistency.
- Lead Control Plan development and maintenance for both existing and new manufacturing processes.
- Identify and execute breakthrough quality improvement initiatives focusing on scrap reduction and process stability.
- Facilitate and lead cross-functional teams in structured problem-solving using PFMEA methodologies.
- Conduct product, process, and system audits to ensure adherence to internal quality requirements and industry standards.
- Apply Six Sigma methodologies to improve processes and minimize variation across production lines.
- Utilize Fishbone Diagrams, 3x5 Whys, 8D, and A3 problem-solving techniques to drive long-term corrective actions.
- Stay updated on industry trends and regulatory changes to enhance quality systems and ensure compliance.
What Experience You Should Bring
- Bachelor’s degree in Engineering or a related technical field.
- 5-7 years of experience in manufacturing quality, preferably in metal fabrication, welding, or enameling .
- Strong leadership skills with a background in cross-functional team collaboration and driving continuous improvement.
- Expertise in PFMEA, Control Plans, Six Sigma methodologies, and structured problem-solving approaches .
- Proficiency in GD&T, ERP systems, QMS, and statistical analysis tools (Minitab preferred) .
- Ability to conduct Gage R&R and capability studies to improve measurement reliability.
- Certified Quality Engineer (CQE) or Six Sigma Black Belt preferred but not required.
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