Precision Castparts Corp. (PCC)
Division Senior Director of Quality
Precision Castparts Corp. (PCC), Los Angeles, California, United States, 90079
Country:
United States of AmericaState / County:
CaliforniaCity:
North HollywoodDivision:
EPDCompany:
EPD DivisionFunction:
QualityWorkplace Type:
On-SitePosition type:
Full TimeOpportunity ID:
14001Company Profile
With more than 120 operations and approximately 20,000 employees worldwide, Precision Castparts Corp. is the market leader in manufacturing large, complex structural investment castings, airfoil castings, forged components, aerostructures and highly engineered, critical fasteners for aerospace applications. In addition, we are the leading producer of airfoil castings for the industrial gas turbine market. We also manufacture extruded seamless pipe, fittings, and forgings for power generation and oil & gas applications; commercial and military airframe aerostructures; and metal alloys and other materials for the casting and forging industries. With such critical applications, we insist on quality and dependability - not just in the materials and products we make, but in the people we recruit. PCC is relentless in its dedication to being a high-quality, low-cost and on-time producer; delivering the highest value to its customers while continually pursuing strategic, profitable growth. In 2016, Berkshire Hathaway, led by Chairman and CEO Warren E. Buffett, acquired Precision Castparts Corp.Job Description
Position Summary:
The Senior Director of Quality serves as a key member of the PCC Engineered Products Division Leadership Team. The Division Senior Director of Quality plans and assists in the development and implementation of the division-wide Quality Management System, including leading the assessment and maintenance of its effectiveness. Plans, develops, establishes, evaluates, and refines the processes through which PCC Engineered Products manufactures its products. Represents and safeguards PCC Engineered Products interests with respect to product quality, while ensuring plants achieve the requirements of their customers and regulatory agencies. Expectations are to define and lead the implementation and sustaining effort to integrate quality into processes and products to assure customer/regulatory requirements are achieved while also achieving business objectives.Primary Duties & Responsibilities:
ESSENTIAL FUNCTIONSProviding strong Quality leadership and direction to the PCC Engineered Products Plants, helping to keep the team aligned to achieve strong internal quality performance and a positive external quality image for PCC EPD.Guiding all external Quality related discussions affecting PCC Engineered Products QMS and products.Oversight and evaluation of the effectiveness of all PCC Engineered Products quality assessment activities.Establishing a Zero Defects culture through training and deployment of the Zero Defects toolkit, including Quality Planning, 8D problem solving and Human Factors.ADDITIONAL RESPONSIBILITIESGuides the development and maintenance of the QMS to ensure it meets all industry and/or customer requirements.Engineering reviews of customer inquiries, orders and requirements including management of the PCC Engineered Products processes to review external specifications.Establishes the manufacturing and inspection processes required to ensure compliance with customer requirements. Liaises with the Research and Development department as necessary.Primary facilitator of all customer contact for process, inspection technology and application, process definition.Represents the Division as necessary on all matters and advises management as appropriate.Manages the PCC Engineered Products product certification system including oversight of all internal and external laboratory and product quality testing.Manages the Quality Documentation System, ensuring the system meets all third party, end user, and customer requirements to maintain all mandatory accreditations and qualifications.Assists the organization to establish metrics, collect and analyze data to highlight improvement opportunities to eliminate escapes, reduce scrap and rework, improve yield and improve customer satisfaction.Supports sites in the event of a quality escape, ensuring the 8D problem solving process is applied effectively to identify true root causes and establish permanent corrective actions through engineered solutions.Assists senior leaders in preparing the Quality Schedules ahead of each Monthly Operations Review and attends Reviews as required to represent the EPD Division Quality function.Oversees all external audit requirements. Ownership for the PCC Engineered Products internal auditing system. Leads the organization to realize improvement through positive reaction to all non-conformances through appropriate corrective and preventive actions.Primary facilitator of all external contact with respect to material certification, internal quality system documents, corrective actions, third-party auditors and accreditations.Facilitates best practice sharing across all plants with respect to the Quality Management System and the use of the Zero Defects toolkit.Ensures employees in the Quality function have the necessary training and skills to perform their roles effectively and supports Human Resources in succession planning for critical Quality roles.Represents PCC Engineered Products on the PCC Quality Council.Makes recommendations for personnel decisions and performs competency assessments and performance reviews.Completes various other assignments and duties as assigned.Reports Division Quality metrics to Executive leadership at Operational Reviews.Required Skills:
The ability to read and write English.Computer literacy is a requirement.Excellent verbal and written communication skills to interact with executives / customers and a change agent approach with strong functional team building abilities.Organizational skills and attention to detail are critical.Ability to work in a high-pressure environment.Experience & Education:
BS in Engineering Degree required (strongly preferred in field of Materials Engineering).7 years of post-baccalaureate experience as a manager of quality assurance and 5 years managing multiple locations, while managing quality manager, with specific experience including:Managing quality assurance functions in a manufacturing facility.Conducting technical investigations related to Quality issues and summarizing findings in detailed technical reports.Leading Zero Defects and similar Quality improvements initiatives across multiple sites.Experience in Mechanical and Non-Destructive Testing of materials including tensile testing, impact testing, ultrasonic testing.Prior experience required in ISO 9001/ AS9100 site accreditation.ASQ certifications and FAA repair experience are a plus.Physical Requirements:
May require up to 60% travel to different sites, suppliers, or customer locations, both locally and internationally.Ability to move freely around the facility, including the warehouse, production floor, and office areas.Walking and standing for extended periods, often on concrete or uneven surfaces.Occasionally lifting and carrying items, typically not exceeding 30 pounds.Moving and positioning materials or equipment as needed.Comfortable working in various environments, including offices, warehouses, and manufacturing floors.Exposure to noise, dust, and varying temperatures, and the ability to wear appropriate personal protective equipment (PPE) when required.All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.For informational purposes only, the range for annual base salary for this role is $190,000 to $250,000 US Dollar (USD) Salaried based on a variety of factors. For informational purposes only, this role is eligible to participate in the Company's Executive Bonus Plan, paid out up to 45% of the applicable annual base salary, based on the Company's performance in the prior calendar year. Employees will receive 160 hours paid time off every year. Employees will also receive 10 paid holidays. Employees (and their families) are eligible to participate in the company's medical, dental, vision, and basic life insurance. Employees are eligible to enroll in the Company's 401(k) plan.This position requires use of information or access to production processes subject to national security controls under U.S. export control laws and regulations (including, but not limited to the International Traffic in Arms Regulations (ITAR) and the Export Administration Regulations (EAR)). To be qualified to work in this facility, a successful applicant must be a U.S. Person, as defined in those regulations, and able to supply evidence of that qualification prior to starting work or be authorized to receive controlled information under a specific license or permission from the relevant government agency. The U.S. export control regulations define a U.S. person as a U.S. Citizen, U.S. National, U.S. Permanent Resident (i.e. 'Green Card Holder'), and certain categories of Asylees and Refugees.
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United States of AmericaState / County:
CaliforniaCity:
North HollywoodDivision:
EPDCompany:
EPD DivisionFunction:
QualityWorkplace Type:
On-SitePosition type:
Full TimeOpportunity ID:
14001Company Profile
With more than 120 operations and approximately 20,000 employees worldwide, Precision Castparts Corp. is the market leader in manufacturing large, complex structural investment castings, airfoil castings, forged components, aerostructures and highly engineered, critical fasteners for aerospace applications. In addition, we are the leading producer of airfoil castings for the industrial gas turbine market. We also manufacture extruded seamless pipe, fittings, and forgings for power generation and oil & gas applications; commercial and military airframe aerostructures; and metal alloys and other materials for the casting and forging industries. With such critical applications, we insist on quality and dependability - not just in the materials and products we make, but in the people we recruit. PCC is relentless in its dedication to being a high-quality, low-cost and on-time producer; delivering the highest value to its customers while continually pursuing strategic, profitable growth. In 2016, Berkshire Hathaway, led by Chairman and CEO Warren E. Buffett, acquired Precision Castparts Corp.Job Description
Position Summary:
The Senior Director of Quality serves as a key member of the PCC Engineered Products Division Leadership Team. The Division Senior Director of Quality plans and assists in the development and implementation of the division-wide Quality Management System, including leading the assessment and maintenance of its effectiveness. Plans, develops, establishes, evaluates, and refines the processes through which PCC Engineered Products manufactures its products. Represents and safeguards PCC Engineered Products interests with respect to product quality, while ensuring plants achieve the requirements of their customers and regulatory agencies. Expectations are to define and lead the implementation and sustaining effort to integrate quality into processes and products to assure customer/regulatory requirements are achieved while also achieving business objectives.Primary Duties & Responsibilities:
ESSENTIAL FUNCTIONSProviding strong Quality leadership and direction to the PCC Engineered Products Plants, helping to keep the team aligned to achieve strong internal quality performance and a positive external quality image for PCC EPD.Guiding all external Quality related discussions affecting PCC Engineered Products QMS and products.Oversight and evaluation of the effectiveness of all PCC Engineered Products quality assessment activities.Establishing a Zero Defects culture through training and deployment of the Zero Defects toolkit, including Quality Planning, 8D problem solving and Human Factors.ADDITIONAL RESPONSIBILITIESGuides the development and maintenance of the QMS to ensure it meets all industry and/or customer requirements.Engineering reviews of customer inquiries, orders and requirements including management of the PCC Engineered Products processes to review external specifications.Establishes the manufacturing and inspection processes required to ensure compliance with customer requirements. Liaises with the Research and Development department as necessary.Primary facilitator of all customer contact for process, inspection technology and application, process definition.Represents the Division as necessary on all matters and advises management as appropriate.Manages the PCC Engineered Products product certification system including oversight of all internal and external laboratory and product quality testing.Manages the Quality Documentation System, ensuring the system meets all third party, end user, and customer requirements to maintain all mandatory accreditations and qualifications.Assists the organization to establish metrics, collect and analyze data to highlight improvement opportunities to eliminate escapes, reduce scrap and rework, improve yield and improve customer satisfaction.Supports sites in the event of a quality escape, ensuring the 8D problem solving process is applied effectively to identify true root causes and establish permanent corrective actions through engineered solutions.Assists senior leaders in preparing the Quality Schedules ahead of each Monthly Operations Review and attends Reviews as required to represent the EPD Division Quality function.Oversees all external audit requirements. Ownership for the PCC Engineered Products internal auditing system. Leads the organization to realize improvement through positive reaction to all non-conformances through appropriate corrective and preventive actions.Primary facilitator of all external contact with respect to material certification, internal quality system documents, corrective actions, third-party auditors and accreditations.Facilitates best practice sharing across all plants with respect to the Quality Management System and the use of the Zero Defects toolkit.Ensures employees in the Quality function have the necessary training and skills to perform their roles effectively and supports Human Resources in succession planning for critical Quality roles.Represents PCC Engineered Products on the PCC Quality Council.Makes recommendations for personnel decisions and performs competency assessments and performance reviews.Completes various other assignments and duties as assigned.Reports Division Quality metrics to Executive leadership at Operational Reviews.Required Skills:
The ability to read and write English.Computer literacy is a requirement.Excellent verbal and written communication skills to interact with executives / customers and a change agent approach with strong functional team building abilities.Organizational skills and attention to detail are critical.Ability to work in a high-pressure environment.Experience & Education:
BS in Engineering Degree required (strongly preferred in field of Materials Engineering).7 years of post-baccalaureate experience as a manager of quality assurance and 5 years managing multiple locations, while managing quality manager, with specific experience including:Managing quality assurance functions in a manufacturing facility.Conducting technical investigations related to Quality issues and summarizing findings in detailed technical reports.Leading Zero Defects and similar Quality improvements initiatives across multiple sites.Experience in Mechanical and Non-Destructive Testing of materials including tensile testing, impact testing, ultrasonic testing.Prior experience required in ISO 9001/ AS9100 site accreditation.ASQ certifications and FAA repair experience are a plus.Physical Requirements:
May require up to 60% travel to different sites, suppliers, or customer locations, both locally and internationally.Ability to move freely around the facility, including the warehouse, production floor, and office areas.Walking and standing for extended periods, often on concrete or uneven surfaces.Occasionally lifting and carrying items, typically not exceeding 30 pounds.Moving and positioning materials or equipment as needed.Comfortable working in various environments, including offices, warehouses, and manufacturing floors.Exposure to noise, dust, and varying temperatures, and the ability to wear appropriate personal protective equipment (PPE) when required.All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.For informational purposes only, the range for annual base salary for this role is $190,000 to $250,000 US Dollar (USD) Salaried based on a variety of factors. For informational purposes only, this role is eligible to participate in the Company's Executive Bonus Plan, paid out up to 45% of the applicable annual base salary, based on the Company's performance in the prior calendar year. Employees will receive 160 hours paid time off every year. Employees will also receive 10 paid holidays. Employees (and their families) are eligible to participate in the company's medical, dental, vision, and basic life insurance. Employees are eligible to enroll in the Company's 401(k) plan.This position requires use of information or access to production processes subject to national security controls under U.S. export control laws and regulations (including, but not limited to the International Traffic in Arms Regulations (ITAR) and the Export Administration Regulations (EAR)). To be qualified to work in this facility, a successful applicant must be a U.S. Person, as defined in those regulations, and able to supply evidence of that qualification prior to starting work or be authorized to receive controlled information under a specific license or permission from the relevant government agency. The U.S. export control regulations define a U.S. person as a U.S. Citizen, U.S. National, U.S. Permanent Resident (i.e. 'Green Card Holder'), and certain categories of Asylees and Refugees.
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