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DWFritz

Sr Field Service Controls Engineer

DWFritz, Clayton, Indiana, United States, 46118


Sr. Field Service Controls Engineer - PLC

Department

Sales/Service

Reports to

Technical Service Manager

Supervisory Responsibilities

None

Classification

Exempt

Job Location

Clayton, IN

Hybrid Working Program

Not eligible to participate

DWFritz

Since its inception, DWFritz Automation has been producing brilliant automation solutions for our clients. Decades later, the market demand for automation combined with our world-class practices and cutting-edge technology has made DWFritz a leading provider in the field of automation.

One thing that hasn’t changed at DWFritz is our focus on our core values, which define how we collaborate across our U.S. and China facilities and how we promote innovation and openness to deliver solutions we can be proud of.

Position Purpose

The Senior Field Service Controls Engineer (PLC) plays a critical role in ensuring the seamless installation, calibration, diagnostics, and troubleshooting of automated equipment at client manufacturing sites. This position focuses on providing expert-level software support, including PLC code modifications and adjustments, to maintain optimal equipment performance and address client-specific needs.

Key Technologies and Systems:

Utilize Bosch, Allen Bradley, Siemens, or Beckhoff PLC control systems. Develop Human-Machine Interface (HMI) applications using Inductive Automation’s Ignition platform (Vision and/or Perspective modules). Design and implement high-speed, high-precision servo-based motion control systems. Integrate 4- to 6-axis robotic systems for automated solutions. Create custom user interfaces compliant with SEMI standards to enhance usability and functionality. Implement 2D and 3D laser metrology for precision measurement. Develop SCADA and HMI systems for seamless system monitoring and control. Apply vision-guided motion techniques to enhance automation and precision in manufacturing processes. Responsibilities

Collaborate with a field service team to develop and deploy advanced automation software solutions tailored to customer requirements. Perform on-site installation, calibration, and troubleshooting of automated equipment to ensure optimal functionality and adherence to specifications. Architects, designs, codes, tests, and maintains complex PLC software applications. Maintains state-of-the-art knowledge in PLC software design, testing techniques, and PLC software development tools. Provides design guidelines, and general and detailed software design specifications to other software engineers. Effectively assess and communicate project risks. Deliver risk mitigation plans. Suggests new and innovative approaches to solving problems. Interfaces with customers during specification, design-review, buy-off, and installation phases. Knowledge, Skills and Abilities

Excellent organizational, problem solving, and time management skills. Excellent interpersonal and leadership skills. Excellent PLC software development skills. Expert at PLC programming of Allen Bradley, Bosch, and/or Siemens PLCs. PLC servo motion control integration experience. Experience programming safety controllers and safety PLCs Excellent PLC UI development skills (following SEMI standards). Ability to startup and debug complex systems. Ability to read electrical schematics. Ability to derive solutions to complex problems. Able to use existing standards, procedures, and practices. Excellent written and verbal communication skills. Attention to detail and accuracy. Ability to maintain confidentiality. Use Microsoft software – Outlook, Excel, Word, PowerPoint, Visio, etc. Education and Experience

BSEE or BSME required 5-7 years recent manufacturing and machine control programming experience required. 5 years PLC Development experience required. 3+ years leading teams of PLC programmers preferred. Experience integrating software with SCARA and 6-Axis robots required. Experience with software project management required. Experience with SCADA systems and HMI development required. External to DWFritz

Customers, Prospects. Internal to DWFritz

Technical Sales Engineers, Marketing, Engineering, Project Management. Work Environment

This job operates in a customer manufacturing environment. This role uses standard office equipment: computer, phone, fax/copy/printer machine, filing cabinets, etc. Onsite requirement Physical Demands

The physical demands listed here are typical for the role and may be modified upon request for reasonable accommodation. The employee may be working at a personal computer workstation for most of the workday on the shop floor. The position requires the employee to communicate with others including talking and hearing, in environments with significant ambient noise. The employee must be able to wear personal protective equipment and gear for much of the workday. The employee must be able to ascend and descend ladders, work in confined spaces, and be mobile / working on their feet for much of the day. The employee may occasionally lift up to 50 pounds; bend, stoop, kneel, and grasp.

Salary Grade : 14

Equal Opportunity Statement

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.

The above description is intended to identify the essential functions and requirements for the performance of this job. It is not to be construed as a complete statement of duties, responsibilities or requirements. All jobs require behaviors consistent with our Core Values and Culture.