Sr. Manufacturing Process Engineer - Mechanical Job at NEXTracker in Nashville

Job Description:

At Nextracker, we develop cutting-edge technologies to optimize the utility solar power plant, and we transforming the way we utilize energy from the sun. Our commitment to quality and efficiency is paramount, and we are seeking a talented Sr. Manufacturing Process Engineer to play a critical role in optimizing our production processes. In this role, you will leverage your expertise in Lean Six Sigma methodologies to partner with internal and external stakeholders, ensuring a smooth transition of new electronic products from development to high-volume production. You will work collaboratively across various departments, including engineering, sourcing, and quality, and program management to analyze existing processes, identify areas for improvement, and implement data-driven solutions that enhance efficiency, yield, and overall product quality.

This role is based out of our Nashville, TN location and working in a Hybrid work environment.

Here is the key role of what you will do...

• Collaborate with R&D teams to manage transfer from prototype to mass production. Partner with external suppliers to document and analyze manufacturing processes for mechanical and motion control products.
• Identify and implement critical to quality (CTQ) characteristics and create control plans to ensure product quality and consistency, utilizing tools like Failure Mode and Effects Analysis (FMEA) and Process Flow Mapping (PFMEA) to define potential failure modes and their impact on CTQs.
• Analyze production data to evaluate yield, capacity, and identify opportunities for process improvement. Leverage statistical process control (SPC) techniques like control charts (e.g., X-bar R charts, c-charts) to identify process variation and opportunities for improvement.
• Implement Lean Six Sigma methodologies to optimize manufacturing processes, reduce waste, and improve efficiency. This may involve techniques like:
• Value Stream Mapping (VSM) to identify and eliminate wasteful activities in the production process.
• Kanban systems to improve material flow and manage inventory levels.
• Poka-Yoke (mistake-proofing) methods to prevent defects from occurring.
• Design of Experiments (DOE) to optimize process parameters and reduce variation.
• Develop and maintain process documentation, including work instructions and control plans, ensuring they are clear and concise.
• Conduct process audits to identify areas for non-conformance and recommend corrective actions based on Lean Six Sigma principles.
• Work collaboratively with engineering teams to identify and implement process improvements based on data analysis and statistical processes.
• Manage and track projects related to process optimization adhering to DMAIC (Define, Measure, Analyze, Improve, Control) methodology.
• Stay up to date on industry best practices and new technologies related to high volume manufacturing, including advancements automation, AI-detection and AI process modeling.

Here are some of what you'll need (required)...

• Bachelor's degree in Engineering, Manufacturing, or a related field (Master's degree a plus).
• Minimum 5 years of experience in a manufacturing process engineering role, preferably within the solar, industrial motion control, automotive or commercial building products industries.
• Experience in working at supplier locations and working collaboratively with external teams. Experience working in a contract manufacturing environment preferred.
• Proven expertise in Lean Six Sigma methodologies (Green Belt or Black Belt preferred).
• Strong understanding of statistical process control (SPC) techniques, with experience applying control charts to analyze process data.
• Excellent analytical and problem-solving skills, with a data-driven approach to process improvement.
• Strong communication, collaboration, and interpersonal skills.
• Ability to manage multiple projects simultaneously and meet deadlines.

Nextracker offers a comprehensive benefits package. We provide health care coverage, dental and vision, 401(K) participation including company matching, company paid holidays with unlimited paid time off, generous discretionary company bonuses, life and disability protection and more. Employees in certain positions may be eligible for stock compensation. All plans are in accordance with relevant plan documents. For more information on Nextracker's benefits please view our company website at www.nextracker.com.

Pay is based on market location and may vary based on factors including experience, skills, education and other job-related reasons. The annual salary range for this position is $120,000-$147,000.

At Nextracker, we are leading in the energy transition, providing the most comprehensive portfolio of intelligent solar tracker and software solutions for solar power plants, as well as strategic services to capture the full value of solar power plants for our customers. Our talented worldwide teams are transforming PV plant performance every day with smart technology, data monitoring and analysis services.

For us at Nextracker, sustainability is not just a word. It's a core part of our business, values and our operations. Our sustainability efforts are based on five cornerstones: People, Community, Environment, Innovation, and Integrity. We are creative, collaborative and passionate problem-solvers from diverse backgrounds, driven by our shared mission to provide smart solar and software solutions for our customers and to mitigate climate change for future generations.

Nextracker is an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for all employees.

Culture is our Passion