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The Azek Company

Painter I/II Powder Coater 1st Shift M-F 7AM to 3PM

The Azek Company, Dahlonega, GA, United States


1st Shift M-F 7AM to 3PM

Painter I Starting Pay: $19 an hour.

Painter II Starting Pay: $21.50 an hour.

Job Summary:

We are seeking a skilled and detail-oriented Powder Coater to join our team. The successful candidate will supplement our automated spray booth on an automated conveying line with a 5-stage wash process. Using Gema spray guns, the Powder Coater will apply powder coatings to aluminum extrusions, ensuring high-quality finishes. The role requires collaboration with a team of 7 to 15 operators to achieve daily production targets while maintaining strict adherence to safety and efficiency standards.

Key Performance Indicators (KPIs) and Responsibilities:

  1. Powder Coating Application:
    • KPI: Ensure at least 98% uniform coverage with no more than 2% rework required.
    • Assist in the operation of the automated powder coating spray booth using Gema spray guns.
    • Manually touch up and coat areas missed by automated systems.
    • Monitor and control coating thickness, ensuring even coverage and high-quality finishes.
  2. Pre-Treatment and Preparation:
    • KPI: Complete pre-treatment processes with a 100% accuracy rate in accordance with company standards.
    • Assist in the 5-stage chemical wash process, including degrease, rinse, zirconium conversion coating, rinse, and sealant stages.
    • Prepare and properly hang aluminum extrusions on the conveyor line for optimal coating application.
  3. Quality Control:
    • KPI: Achieve a defect rate of less than 1% on finished products.
    • Inspect parts for surface defects and ensure they meet quality standards before and after coating.
    • Conduct routine checks and make necessary adjustments to Gema spray guns to maintain optimal performance.
    • Record and report any defects or issues promptly to prevent production delays.
  4. Maintenance and Safety:
    • KPI: Maintain zero incidents of safety violations and ensure equipment is operational with less than 1% downtime.
    • Perform regular maintenance and cleaning of spray guns and other equipment to prevent malfunctions.
    • Adhere to all safety protocols, including the proper use of PPE.
    • Maintain a clean and organized work area to ensure a safe working environment.
  5. Collaboration and Teamwork:
    • KPI: Demonstrate effective communication and coordination with team members, achieving 100% adherence to production schedules.
    • Work closely with the shift supervisor and team members to optimize workflow and meet daily production targets.
    • Provide support and guidance to new operators, fostering a collaborative and efficient work environment.

Qualifications:

  • High school diploma or equivalent.
  • Performance Criteria: Minimum of 1 year of experience in powder coating or a related field preferred.
  • Familiarity with Gema spray guns and automated conveying systems.
  • Strong attention to detail and the ability to perform precise and consistent work.
  • Basic mechanical skills and the ability to troubleshoot equipment issues.
  • Ability to lift and move heavy objects, and stand for extended periods.
  • Excellent communication and teamwork skills.

Working Conditions:

  • Full-time position with the potential for overtime.
  • Work environment involves exposure to chemicals, powder coatings, and machinery.
  • Requires the use of PPE such as masks, gloves, and protective eyewear at all times.

This performance-based job description outlines the expectations and standards for the Powder Coater role. Achieving these KPIs will ensure the delivery of high-quality products, a safe work environment, and efficient production processes.

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