Senior Mechancial Design Engineer

Position Title: Senior Mechanical Design Engineer
Location: Charlotte, NC

Company Overview:
Our client is a leading provider of custom engineering solutions, specializing in the design and development of advanced machinery and automated systems for a wide range of industries. They are seeking an experienced Senior Mechanical Design Engineer to join their team and take a key role in the design and implementation of custom automation solutions. The ideal candidate will have a background in designing complex machinery, automation systems, and mechanical components that improve operational efficiency.

Position Overview:
As a Senior Mechanical Design Engineer, you will lead the design of custom machines and automated systems from concept through production. You will work closely with project managers, electrical engineers, and automation teams to ensure seamless integration of mechanical systems within automated solutions. This is an opportunity to apply your expertise in custom mechanical design and automation to create innovative solutions that meet specific customer requirements.

Key Responsibilities:

• Lead the design and development of custom machines, automation systems, and equipment tailored to client specifications and operational needs.
• Create detailed 3D CAD models, technical drawings, and assembly instructions for mechanical components, subassemblies, and systems.
• Collaborate with electrical, control, and automation engineers to design integrated systems, ensuring seamless functionality and performance.
• Analyze mechanical systems for functionality, reliability, and manufacturability, ensuring designs meet industry standards and customer requirements.
• Develop system specifications, write technical reports, and provide support for project documentation.
• Manage the full lifecycle of mechanical design, including prototype development, testing, and troubleshooting in collaboration with cross-functional teams.
• Ensure designs are optimized for manufacturability and ease of integration into existing production lines or facilities.
• Mentor and provide technical guidance to junior engineers, fostering a collaborative and high-performance team environment.
• Oversee design validation, commissioning, and integration of custom machines and automated systems at customer sites.
• Maintain a focus on continuous improvement by identifying opportunities to streamline design processes, reduce costs, and enhance machine performance.

Qualifications:

• Bachelor's degree in Mechanical Engineering or a related field preferred, equivalent experience will also be considered.
• 5+ years of experience in mechanical design engineering, with a focus on custom machine design, automation systems, and manufacturing solutions.
• Proficiency in CAD software (e.g., SolidWorks, AutoCAD, Inventor, or similar), with experience in creating detailed machine designs and assemblies.
• Hands-on experience designing automated systems, robotic equipment, and complex machinery.
• Strong knowledge of mechanical design principles, including structural analysis, motion control, material selection, and heat transfer.
• Experience in designing for manufacturability and assembly (DFM/DFA) and knowledge of common manufacturing processes (e.g., machining, welding, sheet metal fabrication).
• Familiarity with industrial automation concepts, control systems, and integration of mechanical components with electrical and software systems.
• Strong troubleshooting skills, with the ability to identify and resolve design, mechanical, or automation issues during development and implementation.
• Proven ability to manage multiple projects simultaneously, ensuring deadlines and budgets are met.
• Excellent communication and collaboration skills, with the ability to work effectively with cross-functional teams and customers.

Preferred Skills:

• Experience with PLCs, robotics, or motion control systems.
• Knowledge of industry standards for automation and mechanical design (e.g., ISO, ANSI, NFPA).
• Previous experience in a leadership or mentoring role.
• Experience with machine safety standards and regulations (e.g., ISO 13849, OSHA).