Production Manager
Ozzle, VA, United States
NEW VACANCY! (PK8615)
PRODUCTION MANAGER
SOUTH WALES
Salary £OPEN (Depending on Experience)
Our client is a leading, award-winning designer and manufacturer of innovative packaging solutions. They manufacture both Corrugated and Timber Packaging.
They are currently looking for a Production Manager to join their team. You will be responsible for overseeing the effective operation of all production processes ensuring the efficient manufacture and delivery of products while maintaining the highest standards of safety, quality and performance. In this role you will ensure the compliance with industry standards, fostering supplier relationships, and implementing continuous improvement initiatives to drive the operational success and meet the company targets.
Key Responsibilities:
- Reporting to the Plant Manager
- Full accountability for all aspects of production operations, including safety, manufacturing, quality, and continuous improvement
- Oversee daily production activities, ensuring targets are met across departments and production lines
- Manage workflow to meet production specifications and deadlines, resolving any operational issues that arise
- Drive the site's strategic development and ensure alignment with business objectives and service goals
- Ensure optimal resource planning, including manpower, materials, and equipment, to maintain cost-effective and efficient operations
- Monitor production processes and equipment, making necessary adjustments to meet performance specifications
- Manage supplier relationships to ensure high-quality materials are sourced at competitive costs, contributing to overall production efficiency
- Lead, mentor, and develop team leaders and supervisors, fostering an environment of empowerment, motivation, and continuous improvement
- Conduct performance evaluations, manage training, and identify development needs to maximise employee potential
- Manage employee relations, including resolving disputes, conducting disciplinary actions, and ensuring a positive working environment
- Ensure adequate staffing and coverage to meet production demands, addressing absence, performance, and talent management needs effectively
- Lead and if necessary, enforce compliance with all SHEQ standards across the site
- Promote a culture of safety leadership by conducting safety audits and proactively addressing risks and demonstrating SHEQ Leadership behaviours
- Ensure all team members are trained and adhere to the company's safety policies, with a focus on creating a safe working environment for all employees
- Ensure the safety of yourself and others in compliance with trade regulations, and conduct regular checks on the safety of equipment and working conditions
- Oversee quality assurance processes, ensuring that all products meet the required standards, including ISO9000 and FSC certifications
- Work closely with the Quality department to continuously improve product quality and production processes
- Maintain accurate and complete documentation for quality checks and compliance with relevant industry standards
- Drive continuous improvement initiatives using Lean manufacturing tools and techniques, reducing waste and downtime, increasing productivity, and optimizing operational efficiency
- Lead the implementation of strategic improvement projects across the site, fostering a culture of innovation and operational excellence
- Champion LEAN and 5S activities, ensuring production teams are trained and engaged in continuous improvement efforts
- Build and maintain strong relationships with suppliers to ensure the timely and cost-effective delivery of high-quality materials
- Develop positive relationships with customers, ensuring production meets their specifications and delivery schedules
- Collaborate with internal business functions, such as Sales and Design, to enhance service offerings and improve cross-departmental communication
- Liaise with other departments (e.g., Sales, Engineering, Logistics) to ensure seamless coordination of production activities and material supply
- Act as the primary point of contact for site-related issues, resolving problems quickly and efficiently
- Provide regular reports to senior management on production performance, strategic initiatives, and operational improvements
- Monitor and report on key performance indicators (KPIs), including on-time delivery, quality control, production efficiency, and cost management
- Ensure that all production staff maintain clear and accurate production documentation
- Take ownership of month-end stock checks and ensure timely, accurate reporting of results
Requirements:
- Proven experience in a Production Management or similar role within a manufacturing environment
- Strong leadership skills with experience managing teams in a fast-paced production environment
- Knowledge of Lean Manufacturing principles, continuous improvement methodologies, and HSSQE compliance
- Excellent organizational and problem-solving abilities, capable of handling multiple priorities under pressure
- Strong communication and interpersonal skills, with the ability to influence at all levels of the organization
- Commitment to health & safety, quality, and industry compliance standards
- ILM Level 5 or equivalent qualification in management
- Familiarity with ISO standards, FSC certification, and quality management systems
- Experience with production scheduling and manufacturing systems, including ERP software