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Pacer Group

Control Engineer

Pacer Group, Columbus

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Job Title: Controls Engineer

Job Location: Columbus, IN 47201

Duration: 9 Months

Shift: Regular schedule, 8 hrs./day, 5 days/week.

Top 3 to 5 ‘Must Have’ skills and experiences:

  • Industrial Automation & Control Systems Experience:
  • Identification of machine controllers, architecture, programming and configuring control systems and integration of Robots, Cobots, IMR’s and AGV with IIoT platform.
  • In-depth knowledge of IIoT Communication Protocols and Standards:
  • Networking & IT Skills:
  • IIoT Platform & Solutions expertise (I4.0)
  • Troubleshooting & Problem Solving
  • Strong analytical and troubleshooting skills to resolve complex communication issues between machines, PLCs, and IIoT systems & Ability to perform root cause analysis for network or connectivity failures.


Required Skill Sets for Control Engineer:

  • Industrial Automation & Control Systems:
  • Identification of machine controllers (Allen Bradley, Rockwell, Beckhoff, Rexroth) and options to select the protocols and compatible OT hardware (Network translator, Gateways, Aggregators, Extension cards) for integrating IIoT applications.
  • Understanding of controls architecture and ISA- 95 architecture.
  • Able to document the AS-IS Process and TO- BE for controls implementation.
  • Strong skills in creating technical documentation, including system designs, integration plans, and user manuals for IIoT systems.
  • Expertise in programming and configuring multiple control systems like Siemens PLCs (TIA Portal), Allen-Bradley PLCs, Mazak CNC controllers, and Fanuc controllers.
  • Experience with integrations of machine controllers to IIOT systems and different levels of the automation stack
  • Ability to manage IIoT projects from planning through implementation, ensuring milestones and timelines are met.
  • Knowledge of integration of tightening tools controllers like Atlas Copco, DC tools, Desouter etc. with IIoT platform.
  • Knowledge of integration of Robots, Cobots, IMR’s and AGV with IIoT platform.

IIoT Communication Protocols and Standards:

  • In-depth knowledge of industrial communication standards and protocols such as OPC UA/DA, MQTT, REST API, Ethernet/IP, Profinet, Profibus. Awareness of Device NET, Modbus TCP/IP.
  • Proficiency in configuring and troubleshooting OPC Servers like Kepware for data exchange between machines and IIoT platforms.

Networking & IT Skills:

  • Strong knowledge of industrial networking protocols such as Ethernet/IP, and fieldbus.
  • Knowledge of IP configuration, routing, VLANs, and network security practices to ensure secure IIoT systems.

IIoT Platform:

  • Expertise in Industry 4.0 (e.g., IIOT solutions, data analytics) and experience driving digital transformation programs.
  • In Depth knowledge and experience with multiple levels of the automation stack
  • Knowledge on data analytics platforms like Power BI, AI, and ML technologies.

Troubleshooting & Problem Solving:

  • Strong analytical and troubleshooting skills to resolve complex communication issues between machines, PLCs, and IIoT systems.
  • Ability to perform root cause analysis for network or connectivity failures.
  • Collaborate with CFT team for trouble shooting the IIoT deployment problems.
  • Academic Qualifications:

Education:

  • Bachelor’s degree in electrical/electronic engineering, control systems engineering, automation or instrumentation, mechatronics, computer science, or a related field.

Experience:

  • Minimum of 5-6 years of experience in industrial automation, IIoT systems, PLC programming, and IoT integrations.
  • Expertise in data governance principles, data management, and regulatory compliance including knowledge of data governance frameworks and industry standards for data management.
  • Experience in cross-functional roles and stakeholders management.
  • Experience driving change management in large scale organizations.