Tesla

Dimensional Process Engineer, Body in White

Tesla, Fremont, CA, United States

We are seeking a highly motivated and dedicated Body in White Dimensional Process Engineer to join our dynamic engineering team. In this hands-on role, you will play a pivotal role in ensuring the utmost quality and precision of our Body-in-White (BIW) components through process optimization, tooling adjustments, and fit and finish enhancement. Your expertise in dimensional control, GD&T, and cross-functional collaboration will be instrumental in elevating our manufacturing processes and achieving superior fit, finish and BIW quality across the production line.

Responsibilities

Collaborate with cross-functional teams (design, manufacturing, controls, maintenance, quality) to conduct root cause analysis and address dimensional discrepancies through effective tooling adjustments
Lead initiatives for tooling and process optimization on long-term projects to improve body component accuracy, repeatability, and overall quality
Maintain alignment with the build plan by resolving issues, optimizing processes, and ensuring smooth cooperation with GA and fit and finish teams
Utilize expertise in tooling and process dynamics to make adjustments that enhance component precision, repeatability, and fit quality
Partner with quality teams to identify and resolve part-level issues affecting assembly quality, leveraging dimensional control knowledge to support production goals
Lead hands-on validation and verification of tooling, ensuring that jigs, fixtures, and gauges meet dimensional standards
Conduct measurements on tools, components, and assemblies using advanced equipment (CMMs, laser scanners) to ensure dimensional accuracy
Drive KPI improvement efforts by optimizing tooling and processes, collaborating closely with quality teams to meet performance objectives
Create and maintain documentation, including measurement plans, SOPs, and work instructions, for dimensional control and process optimization
Mentor technicians in daily activities, providing technical guidance on tooling validation, measurement, and adjustments to ensure accuracy and quality standards

Requirements

Degree in Mechanical Engineering, Industrial Engineering, or equivalent experience
Demonstrated experience (3 years) in automotive BIW engineering, emphasizing dimensional control, root cause analysis, tooling adjustments, and process optimization for underbody and upper body components
Proficiency in GD&T principles, measurement techniques, and CATIA for designing and modifying tooling
Exceptional problem-solving skills, with a proven track record of designing jigs, fixtures, and gauges to improve fit and repeatability
Solid understanding of manufacturing processes related to sheet metal forming, assembly, and welding, with a focus on achieving exceptional fit and finish results
Analytical mindset with the ability to decipher complex measurement data, enabling the identification of patterns and trends
Extensive knowledge of manufacturing processes linked to sheet metal forming, assembly, and welding, with an unyielding dedication to superior quality
Excellent communication skills, enabling effective collaboration with multidisciplinary teams, suppliers, and stakeholders
Keen attention to detail and an unwavering commitment to delivering uncompromised quality
Must have command of the English language, both written and verbal

Compensation and Benefits
Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D, short-term and long-term disability insurance
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program